Considering waste glass not as waste but as a new resource, we crush, bake and foam it to produce Supersol, an artificial light porous foamed material. It can be used in various areas, such as greening, insulation, horticulture, water purification, architecture and civil engineering, and thus is a highly value-added product indispensible for developing recycling societies.
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Characteristics
How It Was Developed
Constituents and Data
Supersol is perfectly recyclable, from the soil and back to the soil.
Even when Supersol is compacted, it retains good water drainage. Its high water permeability, water retentivity and air permeability promote plant growth.
Supersol is an inorganic mineral and fire-resistant.
Supersol can be made to have different specific gravities depending on
its use.
| Type | Specific Gravity (oven-dry) | Water Absorption |
Characteristics | Use |
L1 |
0.3 - 0.6 |
≥ 30% |
Continuous-cavity type ultralight material with high water retentivity | Greening: Light soil Farming: Soil amendment |
L2 |
0.4 - 0.5 |
≤ 30% |
Independent-cavity type ultralight material | Civil engineering: Light subgrade material Architecture: Light material |
L3 |
0.5 - 1.0 |
≤ 10% |
Independent-cavity type light material with mostly closed pores | Civil engineering:Light subgrade material Architecture: Light material |
L4 |
1.0 - 1.6 |
≤ 5% |
Independent-cavity type light material that is slightly heavier than water | Civil engineering: Light subgrade material Architecture: Light material Water purification: Purifying material |
It is possible to produce Supersol having different characteristics by
changing the types of add-in materials, milling conditions and baking conditions.
Supersol is adaptable to various application conditions, such as a place of complex topography or where there are underground pipes. It is easy to handle, and can be handled even in the rain.
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Characteristics
How It Was Developed
Constituents and Data
Supersol production technology was developed by the Kishimoto International Technology Institute under the "Research and Development Business Cooperation Contract" signed in February 1997 with the Clean Japan Center" (CJC) as a project to which a supplementary budget was granted in 1996 by the Ministry of International Trade and Industry (currently the Ministry of Economy, Trade and Industry) and which was entrusted to CJC by the New Energy and Industrial Technology Development Organization (NEDO) as a verification test of glass cullet recycling.
Based on the result of this project, Trim Co., Ltd. developed a Supersol production system (plant) for practical use. Today, Trim has built the plants arround Japan and is promoting community vitalization through recycling.
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Characteristics
How It Was Developed
Constituents and Data
Tested by the Industrial Technology Center of Okinawa Prefecture
Date requested: April 23, 2002
Test type: Quantitative analysis (SiO2, Al2O3, Na2O, CaO, K2O)
| Single | Specific gravity (dry) | 0.4 - 0.5 |
| Grain size range | 2 - 75 mm |
|
| Water content | 0% |
|
| Uniaxial compressive strength | 30 - 40 kgf/cm2 |
|
| Toxic substances | None |
|
| Compacted | Density | 0.3 - 0.4 t/m3 |
| Triaxial compressive strength | φ ≥ 30 ° |
|
| CBR | 17.70% |
|
| Coefficient of permeability | 3 × 10 - 2 - 1 × 100cm/s |
Dry Density (t/m3 ) |
Designed Constants |
Number of Rolling for a Spreading Depth of 30 cm (/layer) |
||||
| Wet Density (t/m3) | Adhesion (kN/m2) | Internal Friction Angle (degrees) | Allowable Bearing Power (kN/m2 ) | 10-t swamp bulldozer | 1-t vibratory roller | |
0.25 |
0.40 |
0 |
25 |
39 |
0 |
0 |
0.30 |
0.45 |
30 |
98 |
2 |
4 |
|
0.35 |
0.55 |
137 |
4 |
8 |
||
0.40 |
0.60 |
176 |
8 |
- |
||
Types |
Light Banking Material |
Wet Density (t/m3) |
Characteristics |
|
| Light Materials | Artificial materials | EPS |
0.01-0.03 |
Ultralight, self-standing |
Urethane foam |
≈ 0.03 |
Ultralight, flowable |
||
| Recycled materials | Granulated slag |
1.2 - 1.35 |
A by-product at ironworks |
|
Coal ash |
1.1 - 1.5 |
A by-product at thermal power plants |
||
Supersol |
0.4 - 0.6 |
Made from glass bottles |
||
Volcanic ashes deposit |
1.2 - 1.4 |
Low cost |
||
| Weight-reduced Soils | Foam composite light soil | FCB, etc. |
0.5 - 1.2 |
Flowable, density controllable |
| Foamed beads composite light soil | SLS, etc. |
0.9 - 1.3 |
Density controllable, characteristics similar to soil |
|