Supersol is made
100% from waste glass bottles.

What is Supersol?

See a video on Supersol
* This movie is in Japanese

Considering waste glass not as waste but as a new resource, we crush, bake and foam it to produce Supersol, an artificial light porous foamed material. It can be used in various areas, such as greening, insulation, horticulture, water purification, architecture and civil engineering, and thus is a highly value-added product indispensible for developing recycling societies.

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Characteristics

Earth-Friendly (returnable to the soil)

Supersol is perfectly recyclable, from the soil and back to the soil.

High Water Permeability and Retentivity

Even when Supersol is compacted, it retains good water drainage. Its high water permeability, water retentivity and air permeability promote plant growth.

Fire-Resistant (inorganic mineral)

Supersol is an inorganic mineral and fire-resistant.

 

Lightweight (can be made to have a different specific gravity)

Supersol can be made to have different specific gravities depending on its use.


Type Specific Gravity (oven-dry)

Water

Absorption

Characteristics Use
L1
0.3 - 0.6
≥ 30%
Continuous-cavity type ultralight material with high water retentivity Greening: Light soil
Farming: Soil amendment
L2
0.4 - 0.5
≤ 30%
Independent-cavity type ultralight material Civil engineering: Light subgrade material
Architecture: Light material
L3
0.5 - 1.0
≤ 10%
Independent-cavity type light material with mostly closed pores Civil engineering:Light subgrade material
Architecture: Light material
L4
1.0 - 1.6
≤ 5%
Independent-cavity type light material that is slightly heavier than water Civil engineering: Light subgrade material
Architecture: Light material
Water purification: Purifying material

It is possible to produce Supersol having different characteristics by changing the types of add-in materials, milling conditions and baking conditions.

High Workability (adaptable to various conditions)

Supersol is adaptable to various application conditions, such as a place of complex topography or where there are underground pipes. It is easy to handle, and can be handled even in the rain.


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How It Was Developed

Supersol production technology was developed by the Kishimoto International Technology Institute under the "Research and Development Business Cooperation Contract" signed in February 1997 with the Clean Japan Center" (CJC) as a project to which a supplementary budget was granted in 1996 by the Ministry of International Trade and Industry (currently the Ministry of Economy, Trade and Industry) and which was entrusted to CJC by the New Energy and Industrial Technology Development Organization (NEDO) as a verification test of glass cullet recycling.

Based on the result of this project, Trim Co., Ltd. developed a Supersol production system (plant) for practical use. Today, Trim has built the plants arround Japan and is promoting community vitalization through recycling.


.Top of Page   .Characteristics   .How It Was Developed   .Constituents and Data

Constituents and Data

Constituents

Constituents

Tested by the Industrial Technology Center of Okinawa Prefecture
Date requested: April 23, 2002
Test type: Quantitative analysis (SiO2, Al2O3, Na2O, CaO, K2O)

Physical characteristics

Single Specific gravity (dry)
0.4 - 0.5
Grain size range
2 - 75 mm
Water content
0%
Uniaxial compressive strength
30 - 40 kgf/cm2
Toxic substances
None
Compacted Density
0.3 - 0.4 t/m3
Triaxial compressive strength
φ ≥ 30 °
CBR
17.70%
Coefficient of permeability
3 × 10 - 2 - 1 × 100cm/s

Designed physical constants

Dry Density (t/m3 )
Designed Constants
Number of Rolling for a Spreading Depth of 30 cm (/layer)
Wet Density (t/m3) Adhesion (kN/m2) Internal Friction Angle (degrees) Allowable Bearing Power (kN/m2 ) 10-t swamp bulldozer 1-t vibratory roller
0.25
0.40
0
25
39
0
0
0.30
0.45
30
98
2
4
0.35
0.55
137
4
8
0.40
0.60
176
8
-

Table of light banking materials

Types
Light Banking Material
Wet Density (t/m3)
Characteristics
Light Materials Artificial materials
EPS
0.01-0.03
Ultralight, self-standing
Urethane foam
≈ 0.03
Ultralight, flowable
Recycled materials
Granulated slag
1.2 - 1.35
A by-product at ironworks
Coal ash
1.1 - 1.5
A by-product at thermal power plants
Supersol
0.4 - 0.6
Made from glass bottles
Volcanic ashes deposit
1.2 - 1.4
Low cost
Weight-reduced Soils Foam composite light soil
FCB, etc.
0.5 - 1.2
Flowable, density controllable
Foamed beads composite light soil
SLS, etc.
0.9 - 1.3
Density controllable, characteristics similar to soil

Wet density of light banking materials

Wet density of light banking materials